Advanced Molding Technology

Silicon & Rubber
Molding Services

Precision liquid silicone rubber (LSR) and solid rubber molding for medical devices, automotive, and industrial applications. From prototypes to high-volume production with exceptional quality control.

LSR
Liquid Silicone
±0.1mm
Precision
Medical
Grade Material
Advanced Molding Technology

Precision Silicon & Rubber Molding Solutions

Our state-of-the-art silicon and rubber molding capabilities deliver high-quality elastomer parts for demanding applications. We specialize in both liquid silicone rubber (LSR) and conventional rubber molding processes.

LSR Molding

Liquid silicone rubber for medical and food-grade applications

Solid Rubber

Conventional rubber molding for industrial applications

Our Capabilities

Complete Silicon & Rubber Manufacturing Solutions

From material selection to final inspection, we provide comprehensive molding services with advanced equipment and quality control systems.

LSR Injection Molding Process

LSR Injection Molding

Liquid silicone rubber molding with precise temperature and pressure control for consistent quality. Our advanced LSR systems ensure optimal material flow and cure characteristics for medical-grade applications.

Medical Grade LSR
USP Class VI certified materials
Food Grade Silicone
FDA compliant formulations
Multi-Cavity Tooling
High-volume production capability
Insert Molding
Metal and plastic insert integration
Temperature Range: -60°C to 200°C Shore A: 10-80
Material Excellence

Material Options

We work with a wide range of silicon and rubber materials to meet your specific application requirements.

Silicone Materials

Liquid Silicone Rubber (LSR)

Medical and food grade, excellent biocompatibility

Shore A 10-80 USP Class VI

High Temperature Silicone

Excellent thermal stability up to 300°C

Heat Resistant Chemical Inert

Conductive Silicone

Electrically conductive for EMI shielding applications

EMI Shielding Conductive

Rubber Materials

Natural Rubber (NR)

Excellent elasticity and tear resistance

High Elasticity Tear Resistant

EPDM Rubber

Weather resistant, excellent ozone resistance

Weather Resistant UV Stable

NBR (Nitrile)

Oil and fuel resistant for automotive applications

Oil Resistant Fuel Compatible
Success Stories

Case Studies

Real-world examples of our silicon and rubber molding capabilities across various industries.

Medical Silicone Bulb
Silicon Product

Medical Device Silicone Bulb

Industry
Medical Devices
Material
Medical Grade Silicone
Volume
120,000 pcs/month
Tolerance
±0.1mm

Challenge

A medical device manufacturer needed medical-grade silicone bulb with assembly requirements and precise sealing performance for critical applications.

Solution

We developed a custom transfer molding process using certified material with multi-cavity tooling for consistent quality and cost-effective production.

ISO13485 Approved Biocompatible High Volume Precision Molding
Results
Achieved 99.8% pass rate with zero field failures over 2 years of production. Reduced production cost by 30% through optimized tooling design.
Read the Full Case
Automotive Rubber Seal
Rubber Product

Automotive Rubber Seal

Industry
Automotive
Material
NBR Rubber
Volume
22 types/month
Hardness
Shore A 70

Challenge

An automotive OEM required wear resistant o-rings and seals that could withstand extreme temperature variations and maintain flexibility over 10+ years.

Solution

We formulated a custom NBR compound with enhanced wear and oil resistance, using compression molding with precise temperature control for optimal cross-linking.

Wear Resistant Oil Stable Mass Production Custom Compound
Results
Passed 5000-hour accelerated aging tests with minimal property degradation. Successfully scaled to 200K monthly production with consistent quality.
Read the Full Case

Resources for Silicon & Rubber Molding

Expert insights and comprehensive guides to help you navigate silicon and rubber molding processes, materials, and best practices.

Silicon molding materials comparison guide
Guide

Silicon Material Selection Guide: Medical vs Industrial Applications

Complete comparison of medical-grade silicone, EPDM, and specialty compounds. Learn which materials work best for your specific application requirements.

Dec 15, 20238 min read
Read More
Rubber molding tooling and design best practices
Technical

Advanced Mold Design for Complex Rubber Geometries

Master the principles of compression and transfer molding tooling. Optimize parting lines, venting systems, and multi-cavity designs for maximum efficiency.

Dec 10, 202312 min read
Read More
Silicon rubber quality testing and validation methods
Case Study

Quality Testing Methods for Silicon & Rubber Components

Comprehensive testing protocols for durability, chemical resistance, and performance validation. Ensure your rubber parts meet industry standards.

Dec 5, 202310 min read
Read More
Ready to Start Your Project?

Turn Your Design Into
Manufacturing Reality

Upload your CAD files and receive a detailed quote with DFM analysis within 24 hours. From prototypes to mass production, we're your trusted manufacturing partner.