Small Batch
Manufacturing
Solutions
From 10-1000 units to bridge production, Xu Feng delivers cost-effective low-volume manufacturing with the same precision and quality as mass production.
What is Low-Volume Manufacturing?
Low-volume manufacturing is the production of parts in quantities typically ranging from 10 to 10,000 units. This approach bridges the gap between prototyping and mass production, offering the perfect solution for market testing, seasonal products, or specialized applications.
At Xu Feng, we specialize in delivering high-quality parts at low volumes using the same advanced manufacturing processes as high-volume production, but with optimized tooling and setup strategies to keep costs reasonable.
Typical Volume Ranges:
Key Benefits & Advantages
Low-volume manufacturing offers unique advantages for businesses looking to minimize risk, reduce inventory costs, and accelerate time-to-market.
Lower Initial Investment
Reduce upfront tooling costs and minimize financial risk with smaller production runs. Perfect for testing market demand before committing to large-scale production.
Faster Time-to-Market
Accelerate product launches with quick-turn manufacturing. Get your products to market weeks faster than traditional high-volume production schedules.
Design Flexibility
Make design changes and improvements between production runs without the constraints of expensive hard tooling. Perfect for iterative product development.
Reduced Inventory Risk
Minimize storage costs and obsolescence risk by producing only what you need. Ideal for managing seasonal demand fluctuations and cash flow.
Quality Assurance
Maintain the same high-quality standards as mass production with comprehensive inspection and testing protocols for every batch.
Personalized Service
Receive dedicated engineering support and personalized attention that's often impossible with high-volume production runs.
Our Manufacturing Processes
Xu Feng offers comprehensive low-volume manufacturing across multiple processes, each optimized for small to medium production runs.
CNC Machining
Precision 3-5 axis CNC machining for complex metal parts. Ideal for functional prototypes and bridge production runs with tight tolerances.
Low-Volume Injection Molding
Soft tooling and aluminum molds for cost-effective plastic part production. Perfect for market testing and bridge production.
Sheet Metal Fabrication
Laser cutting, bending, and welding for enclosures and structural components. No tooling costs for simple geometries.
Soft Tool Stamping
Soft tooling for metal stamping applications. Cost-effective solution for low-volume stamped parts and prototypes.
Perfect for Multiple Industries
Low-volume manufacturing serves diverse industries with specific needs for small-batch production and rapid market response.
Medical Devices
Surgical instruments, diagnostic equipment housings, and specialized medical components requiring strict quality standards and regulatory compliance.
- FDA-compliant materials
- Biocompatible plastics
Electronics & Tech
Consumer electronics housings, prototype enclosures, and specialized components for new product launches and market testing.
- EMI shielding
- Heat dissipation
Automotive
Prototype parts, replacement components, and specialty automotive accessories for aftermarket and OEM applications.
- Automotive-grade materials
- Temperature resistance
Aerospace
Precision components for aircraft, satellites, and drone applications requiring lightweight materials and exceptional quality standards.
- Titanium & aluminum alloys
- AS9100 quality standards
Robotics & Automation
Custom robot components, automation equipment parts, and prototype mechanisms for industrial and research applications.
- High-strength materials
- Precision assemblies
Consumer Products
Product launches, seasonal items, and specialty consumer goods requiring market testing before full-scale production investment.
- Consumer-safe materials
- Aesthetic finishes
From Quote to Delivery
Our streamlined process ensures fast turnaround times and consistent quality for all low-volume manufacturing projects.
Quote & Analysis
Upload your CAD files and receive a detailed quote with DFM analysis within 24 hours. Our engineers review your design for manufacturability.
Tooling Strategy
We select the optimal manufacturing approach: soft tooling for injection molding, fixturing for CNC, or direct processing for sheet metal.
First Article
First article inspection and approval process ensures quality before full production. Complete dimensional reports and material certifications provided.
Production & Delivery
Full production run with continuous quality monitoring. Parts are packaged and shipped with complete inspection documentation.
Typical Timeline
Ready to Start Your
Low-Volume Project?
Upload your CAD files and get a detailed quote with DFM analysis within 24 hours. From prototypes to bridge production, we're here to help.