Advanced Metal Forming Technology

Deep Drawing &
Metal Forming

Transform flat metal sheets into complex 3D components with advanced deep drawing and forming. From simple cups to intricate automotive parts, we deliver precision-formed solutions with exceptional quality.

Complex Geometries
Multi-stage forming for intricate shapes
Material Efficiency
Minimal waste with optimized processes
Manufacturing Capabilities

What We Can Make

Our deep drawing and forming expertise covers a wide range of applications across multiple industries, from simple cylindrical parts to complex multi-stage formed components.

Cylindrical Components

Cups, cans, tubes, and cylindrical housings with precise dimensional control and smooth surface finish.

  • Beverage cans & containers
  • Motor housings
  • Battery cases

Automotive Parts

Complex automotive components requiring multiple forming operations and tight tolerances.

  • Oil pans & filters
  • Exhaust components
  • Fuel tank components

Kitchen & Appliance

Food-grade stainless steel components for kitchen appliances and commercial equipment.

  • Cookware & pots
  • Sink bowls
  • Appliance housings

Lighting & Electronics

Reflectors, heat sinks, and electronic enclosures with precise forming and surface requirements.

  • LED reflectors
  • Heat sinks
  • Enclosure shells

Energy & Industrial

Heavy-duty components for energy systems, industrial equipment, and infrastructure applications.

  • Pressure vessels
  • Tank heads
  • Valve bodies

Medical & Aerospace

High-precision components meeting stringent quality standards for critical applications.

  • Medical device housings
  • Aerospace components
  • Surgical instruments

Custom Solutions

Beyond standard applications, we specialize in developing custom deep drawing solutions for unique requirements. Our engineering team works closely with you to optimize part design and manufacturing processes.

  • Multi-stage progressive forming
  • Complex geometries & undercuts
  • Hybrid forming processes
Custom deep drawing solutions
500+
Custom Toolings
Technical Excellence

Engineering Focus

Our deep drawing expertise is built on advanced engineering principles, precision tooling, and continuous process optimization to achieve superior part quality and dimensional accuracy.

Material Flow Analysis

Advanced FEA simulation to predict material flow, stress distribution, and potential defects before tooling fabrication, ensuring optimal part quality and minimizing waste.

Draw Ratio Optimization

Careful calculation of draw ratios and blank sizes to achieve maximum depth while preventing tearing, wrinkling, or dimensional distortion in formed parts.

Process Control

Real-time monitoring of forming forces, blank holder pressure, and lubrication systems to maintain consistent part quality throughout production runs.

Key Engineering Parameters

LDR
Limiting Draw Ratio
2.0-2.5
BHF
Blank Holder Force
Optimized
μ
Friction Coefficient
0.05-0.15
Ra
Surface Finish
0.1-0.8μm
99.5%
Success Rate

Design for Manufacturing (DFM)

Our DFM guidelines ensure your parts are optimized for deep drawing processes, reducing costs and improving quality from the design stage.

Wall Thickness

Maintain uniform wall thickness to prevent tearing and ensure consistent material flow during forming operations.

Corner Radii

Adequate corner radii (minimum 4-6x material thickness) prevent stress concentration and cracking.

Draft Angles

Proper draft angles (0.5-2°) facilitate part ejection and reduce tooling wear in deep drawing operations.

Manufacturing Infrastructure

Tooling Options

From prototype tooling to high-volume production dies, we offer flexible tooling solutions tailored to your project requirements and production volumes.

Prototype Tooling

1-1,000 parts

Rapid prototype tooling for design validation and small batch production. Cost-effective solution for testing part feasibility and design optimization.

Lead Time
2-3 weeks
Material
Soft Steel
Cost
Low
Modifications
Easy

Production Tooling

10,000+ parts

High-volume production dies engineered for extended tool life and consistent part quality. Optimized for efficiency and minimal maintenance.

Lead Time
6-10 weeks
Material
Tool Steel
Tool Life
1M+ cycles
Precision
±0.05mm

Tooling Capabilities

Single-Stage Dies
Simple geometries, fast production
Multi-Stage Progressive
Complex parts, automated production
Transfer Dies
Large parts, controlled material flow
Compound Dies
Combined operations, reduced handling
500T
Max Press Force
Ø800mm
Max Part Size

Tool Design & Manufacturing

In-house tool design and manufacturing capabilities ensure optimal tool performance, faster delivery, and complete quality control throughout the tooling lifecycle.

CAD Design

3D tool design with simulation and optimization for optimal performance.

CNC Machining

Precision machining of die components with tight tolerances.

Heat Treatment

Controlled hardening and tempering for optimal tool life and performance.

Testing & Validation

Comprehensive tool testing and first article approval before production.

Material Excellence

Materials & Secondary Operations

Comprehensive material selection and finishing services to meet your exact specifications, from standard grades to specialized alloys with custom surface treatments.

Material Options

Carbon Steel

Excellent formability and strength for general-purpose applications.

Grades: SPCC, SPCD, SPCE
Thickness: 0.3-6.0mm

Stainless Steel

Corrosion resistance with good deep drawing characteristics.

Grades: 304, 316, 430
Finish: 2B, BA, #4

Aluminum Alloys

Lightweight with excellent formability and surface finish options.

Grades: 1100, 3003, 5052
Temper: O, H14, H18

Specialty Alloys

High-performance materials for demanding applications.

Options: Copper, Brass, Titanium
Applications: Medical, Aerospace

Secondary Operations

Surface Treatments

Powder Coating
Electroplating
Anodizing
Passivation
Zinc Plating
Nickel Plating
Chrome Plating
Brushed Finish

Machining Operations

Drilling, tapping, milling, turning

Assembly Services

Welding, riveting, fastener installation

Quality Control

CMM inspection, dimensional analysis

Material Certification & Testing

All materials come with complete traceability and certification. We provide comprehensive testing services to ensure material properties meet your specifications.

Mill Certificates

Complete material traceability with certified test reports.

Mechanical Testing

Tensile strength, yield strength, and elongation testing.

Chemical Analysis

Spectroscopic analysis for alloy composition verification.

Surface Analysis

Coating thickness, adhesion, and corrosion resistance testing.

Ready for Deep Drawing Excellence?

Transform Your Metal
Components with Precision

From simple cups to complex automotive parts, our deep drawing expertise delivers exceptional quality and cost-effective solutions. Upload your designs and discover what's possible.

8:1
Max Draw Ratio
±0.1mm
Tolerance
500mm
Max Diameter
24hr
Quote Response