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Rapid Prototyping Excellence

From CAD to
Physical Prototype
in Days

Transform your designs into high-precision prototypes with our advanced CNC machining, 3D printing, and rapid tooling services. Perfect for design validation and functional testing.

3-5
Days Turnaround
±0.005mm
Precision Tolerance
50+
Materials Available
Rapid Prototyping Process
Get Prototype Quote View Capabilities

Prototype Options

Choose the optimal prototyping method for your project requirements. From rapid concept validation to functional testing, we offer comprehensive solutions.

CNC Prototyping

High-precision metal and plastic prototypes machined from production-grade materials. Perfect for functional testing and design validation with ±0.005mm accuracy.

  • Aluminum, Steel, Titanium, Engineering Plastics
  • 3-5 axis machining capabilities
  • 5-12 day turnaround
Learn More
CNC Prototyping
Tolerance
±0.005mm

3D Printing

Rapid prototyping with SLA, SLS, and FDM technologies. Ideal for complex geometries and quick design iterations with multiple material options.

  • Resin, Nylon, ABS, PLA materials
  • Complex internal geometries
  • 2-5 day turnaround
Learn More
3D Printing
Layer Height
0.1mm

Rapid Tooling

Quick-turn injection mold tooling for low-volume production runs. Bridge the gap between prototyping and full production with aluminum tooling.

  • Aluminum mold construction
  • 100-10,000 part volumes
  • 15-25 day tooling lead time
Learn More
Rapid Tooling
Tool Life
10K+ cycles

Sheet Metal Prototypes

Laser-cut and formed sheet metal prototypes for enclosures, brackets, and structural components. Complete with welding and finishing services.

  • Steel, Stainless Steel, Aluminum
  • Laser cutting, bending, welding
  • 7-12 day turnaround
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Sheet Metal Prototypes
Bend Tolerance
±0.1mm

Vacuum Molding

Cost-effective thermoforming for large plastic parts and low-volume production. Perfect for housings, covers, and packaging applications.

  • ABS, PETG, Acrylic sheets
  • Large part capabilities
  • 5-8 day turnaround
Learn More
Vacuum Molding
Max Size
500×300mm
Manufacturing Comparison

Technology Selection Matrix

Compare manufacturing methods to find the optimal solution for your project requirements and budget.

CNC Machining
Precision subtractive manufacturing
Delivery
3-5 Days
Cost
$$-$$$
Precision
±0.005mm
Quantity
1-1000
Materials
Aluminum, Steel, Titanium, PEEK, POM
3D Printing
Additive manufacturing
Delivery
1-3 Days
Cost
$-$$
Precision
±0.1mm
Quantity
1-100
Materials
Resin, Nylon, ABS, PLA, PETG
Vacuum Molding
Silicone mold casting
Delivery
5-10 Days
Cost
$$
Precision
±0.3mm
Quantity
10-50
Materials
PU resins, Flexible TPU, Clear materials
Rapid Tooling
Soft tool injection molding
Delivery
2-3 Weeks
Cost
$$$
Precision
±0.1mm
Quantity
100-1000
Materials
Production grade plastics (ABS, PC, PP, etc.)
Sheet Metal
Laser cut & formed
Delivery
3-7 Days
Cost
$-$$
Precision
±0.1mm
Quantity
1-10000
Materials
Steel, Stainless Steel, Aluminum

Choose the Right Technology

?
Need it Fast?
3D Printing for rapid prototypes and concept validation
⚡
Need Precision?
CNC Machining for tight tolerances and production materials
📊
Need Volume?
Rapid Tooling for bridge production, Sheet Metal for scalability
Design for Manufacturing

Design Tips for Fast Prototypes

Optimize your design for rapid manufacturing with these DFM guidelines to reduce lead times and costs.

CNC Machining

Use standard tool sizes (avoid custom tooling)
Minimum wall thickness: 0.5mm for metals
Avoid deep pockets (depth < 4x width)
Add draft angles for deep features
Corner radius ≥ 0.5mm to reduce stress

Injection Molding

Uniform wall thickness (0.5-4mm)
Draft angle: 0.5-2° for easy ejection
Avoid undercuts for simple tooling
Add ribs for structural strength
Gate placement for optimal flow

Sheet Metal

Bend radius ≥ material thickness
Hole diameter ≥ material thickness
Avoid complex bend sequences
Standard material thicknesses
Consider grain direction for bending

Need Detailed DFM Analysis?

Our engineering team provides comprehensive Design for Manufacturing feedback to optimize your designs for cost, quality, and speed.

Get Free DFM Review
Prototype to Production

Complete Prototype Deliverables

From initial prototype validation to seamless production transition, we deliver comprehensive documentation and engineering support at every stage.

1

Prototype Deliverables

Physical Samples
Machined prototypes with surface finishes for form, fit & function validation
Dimensional Reports
CMM inspection data with actual vs. nominal measurements & tolerance analysis
Material Certificates
Mill test certificates, chemical composition & mechanical property reports
2

Production Transition

Version Iteration Process
Design refinement cycles with engineering change control & revision tracking
Drawing Lock Points
Formal approval milestones with signed-off drawings for production release
Tooling & Fixture Planning
Custom jigs, fixtures & production tooling design for volume manufacturing
3

Low-Volume Production

Scalable Manufacturing
10-1000+ units with consistent quality & optimized production setup
Quality Systems
Statistical process control & batch inspection protocols
Learn More

Seamless Prototype-to-Production Workflow

Prototype Validation
3-5 days
Design Optimization
1-2 weeks
Volume Production
2-3 weeks
Success Story

Case Study: Orthodontist Prototypes

How we delivered precision orthodontic components with exceptional speed and quality for a medical device innovator.

Orthodontic Prototype Components - Main View
Orthodontic Prototype Detail View 1 Orthodontic Prototype Detail View 2
Read the Full Case

Challenge

Medical device startup needed reliable orthodontic prototypes with fast turnaround and competitive pricing.

Solution

  • Precision CNC machining with medical-grade tolerances
  • Custom bending operations for complex geometries

Results

Delivered 12 precision prototypes in 10 days, enabling rapid development of orthodontic devices.

100%
Quality Approval
3x
Faster Than Expected
Frequently Asked Questions

Prototype Manufacturing FAQs

Get answers to common questions about CNC prototyping, materials, tolerances, and lead times.

Should you choose CNC prototyping or 3D printing?
If you need real material performance, tight fit/assembly validation, and functional testing, CNC prototyping is usually the best choice. If your goal is fast form/fit iteration, early design checks, or complex shapes at low cost, 3D printing is often faster and more economical. If you need plastic samples that feel and behave closer to production parts, rapid tooling can be the right path.
What tolerances can rapid prototypes typically achieve?
Tolerance depends on the method and part geometry. CNC prototypes can typically meet most engineering and assembly requirements (especially for critical interfaces). 3D printed prototypes are best for form/fit checks and early iteration, but are not ideal for tight-tolerance functional validation. If you have CTQ (critical-to-quality) dimensions, highlight them during quoting so the process and inspection plan can be built around them.
Can prototypes be made in the same material as production?
Yes. If you are validating strength, temperature resistance, chemical resistance, or wear, using production-intent material gives more reliable results. For early iterations, a more readily available material may be used to save time--then you can confirm the final design in the target material before scaling.
What are the main factors that affect prototype lead time?
The most common causes of delay include: Incomplete specs (material, finish, key dimensions not clearly defined), Hard-to-manufacture geometry (deep narrow pockets, sharp internal corners, thin walls), Overly tight tolerances on non-critical features (adds machining and inspection time), Complex finishing requirements (color matching, masking areas, thickness impact). Providing clear CAD + drawing notes upfront often shortens the timeline significantly.
When does rapid tooling make sense for prototyping?
Rapid tooling is a strong option when you need: Around 10-200 pcs of functional plastic samples, More production-like material behavior, assembly consistency, and surface feel, A smoother transition into low-volume production. It usually has higher upfront cost and preparation time than 3D printing, but produces samples that are closer to production reality.
What should you provide to reduce rework and get a "right-first-time" prototype?
To move faster with fewer iterations, send: STEP/IGES + 2D PDF (tolerances, GD&T, notes), Target quantity, deadline, and application environment, Material and finishing requirements (including cosmetic standards if applicable), CTQ dimensions (interfaces, sealing surfaces, locating holes, etc.). This enables a correct process route, practical DFM recommendations, and predictable results.
Get Your Quote

Ready to Start Your
Prototype Project?

Upload your CAD files and receive a detailed quote with DFM analysis within 24 hours.

Supported: STEP, IGES, DWG, PDF (Max 50MB)